Noreside Engineering and Universal Robots
How Noreside Engineering and Universal Robots Delivered a Flexible Automation Solution for a Leading Pharmaceutical Client
As the pharmaceutical industry continues to evolve, flexibility, safety, and repeatability remain key drivers of automation investment. At Noreside Engineering, we recently partnered with Universal Robots to deliver a collaborative robotic system designed to enhance efficiency, improve traceability, and ensure the highest standards of compliance within a major pharmaceutical facility in Ireland.
The Challenge
Our client required a robotic solution capable of handling delicate packaging processes while maintaining cleanroom integrity and operator safety. Manual handling was time-consuming and inconsistent, leading to minor inefficiencies in an otherwise tightly controlled production environment. The goal was clear: introduce automation that could seamlessly integrate into existing production lines without the need for complex reprogramming or extensive downtime.
The Solution
Working closely with Universal Robots, Noreside designed and integrated a UR7e collaborative robot into the client’s production workflow. The system was configured to perform repetitive pick-and-place and inspection tasks with millimetre precision. Using advanced vision sensors and custom end-of-arm tooling designed by Noreside’s engineering team, the robot could adapt to varying batch sizes and product configurations.
Unlike traditional industrial robots, the Universal Robots system operates safely alongside human operators without the need for protective fencing, thanks to its built-in safety features and force-limiting design. This allowed our client to retain valuable floor space while boosting overall throughput by 30%.
The Results
The installation achieved immediate impact:
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Consistent handling and packaging accuracy within GMP-compliant zones
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Reduced manual intervention, improving operator ergonomics and safety
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Simplified line changeovers through intuitive programming and flexible tooling
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24/7 operation with minimal maintenance requirements
Since deployment, the client has reported measurable gains in productivity and a stronger return on automation investment within the first year. The project also demonstrated how collaborative robotics can serve as a bridge between manual operations and full robotic automation in the life sciences sector.
What is a collaborative robot (cobot)?
A collaborative robot, or cobot, is designed to work safely alongside humans without the need for physical safety barriers. It features built-in sensors and force-limiting technology, allowing it to stop immediately if it makes contact with an operator.
Why did Noreside choose Universal Robots for this project?
Universal Robots are global leaders in collaborative automation, offering flexibility, ease of programming, and proven reliability in regulated environments. Their UR10e platform provided the ideal balance of reach, payload, and cleanroom suitability for pharmaceutical applications.
How does this robotic system meet pharmaceutical industry standards?
The system was designed in line with GMP (Good Manufacturing Practice) requirements and incorporates hygienic design principles. All components, from the end-of-arm tooling to cable routing, were selected for ease of cleaning and full traceability.
Can cobots be used in other applications beyond packaging?
Yes. Cobots can be adapted for a wide range of repetitive or precision tasks such as assembly, palletising, inspection, and testing. Their flexible design and intuitive programming make them ideal for high-mix, low-volume production environments across the food, beverage, and pharmaceutical sectors.
What was the impact of this installation?
The introduction of the UR10e collaborative robot increased throughput by 30%, reduced manual handling, and improved consistency across multiple packaging runs. It also enhanced operator safety and freed staff to focus on more complex quality-control tasks.
How long did the system take to install?
The entire system was designed, built, and commissioned in a matter of weeks, with minimal disruption to production. Noreside’s integration team worked closely with the client to ensure seamless validation and staff training.
Can Noreside integrate collaborative robots into existing lines?
Absolutely. Our automation engineers specialise in retrofitting robotics and automation into live production environments. We handle everything from initial feasibility studies to full system integration, training, and ongoing support.
Who should I contact to discuss a similar project?
If you’re interested in learning how collaborative robots could benefit your business, contact Noreside Engineering’s automation team at https://www.noresideengineering.com/contact-us/.
Looking Ahead
Noreside continues to expand its capabilities in robotic automation across Ireland and Europe, integrating Universal Robots technology in food, beverage, and pharmaceutical environments. Our partnership approach ensures clients benefit from scalable, compliant, and future-ready automation systems that evolve with their production needs.