Planned preventive maintenance
Scheduled inspections, lubrication and belt tracking at intervals that match your production rhythm.
- Cuts breakdowns by up to 65%
- Planned around your shutdowns
Maintenance Services
Maintenance that is planned, measured and reported - not just called out.
We hold annual maintenance contracts for life science and food manufacturers, covering conveyors, robotic cells, PLC-controlled lines and integrated production equipment.
Every agreement is built around scheduled inspection, agreed KPI reporting and digital service logs, so you can see what was done and what it prevented.
- Planned preventive maintenance and SLAs
- Rapid emergency call-out
- GMP-trained engineers
- KPI reporting and digital service logs
What the maintenance unit covers.
More cost-effective and more flexible than carrying the same skills in-house, with highly skilled resources available on call.
Rapid response call-out
Emergency cover with stocked vans carrying FDA and EC 10/2011 compliant belts and components.
- Dublin, Cork, Limerick, Waterford
- Multi-skilled engineers on call
Automation & robotics maintenance
Fault finding, servicing and optimisation across robotic cells and PLC-controlled production lines.
- Siemens, Allen-Bradley, Mitsubishi, Omron
- Remote diagnostics and on-site
Predictive maintenance
Condition monitoring against an agreed site service SLA to avoid unplanned downtime events.
- Protects OEE percentage
- Supports 6S and DMAIC control
Site surveys & 3D scanning
Laser-scanned digital models of the plant before equipment is ordered or installed.
- In-house 3D scanning department
- SolidWorks layout integration
Upgrades & modernisation
Bringing installed equipment up to current standards rather than replacing a line that still has life in it.
- Controls and capacity upgrades
- Energy and compliance work
What an agreement actually includes.
Preventative and emergency cover on one contract, with the reporting to show where the downtime went.
- Scheduled inspection programmeInspection, lubrication and belt tracking at intervals agreed against machine criticality.
- Agreed KPI reportingService plans backed by KPI reporting and digital service logs you can hand to an auditor.
- Held critical sparesA spares list sized against risk, held so a failure does not wait on a supplier lead time.
- Stocked response vansCompliant belts and components carried on the van, not ordered after the call.
- Multi-skilled teamMechanical, electrical and automation skills in the same team, available on call.
- Fitter secondmentEngineers seconded into your maintenance team to cover peaks, shutdowns or vacancies.
Why planned beats reactive.
65%
Reduction in breakdowns from a planned preventive maintenance programme
4
Response hubs: Dublin, Cork, Limerick and Waterford
30+
Years supporting qualification and maintenance on regulated sites
Right first time
Measured before it is built.
Our site survey service uses 3D capture and laser scanning to turn an existing plant or a planned installation into a detailed digital model – a clear view of the facility before a single piece of equipment arrives.
It covers health and safety, product flow and plant efficiency, regulatory requirements and both greenfield and brownfield modifications.
- Precise dimensional measurement
- Eliminates equipment clashes and layout errors
- Removes costly reverse engineering
- Faster turnaround and time to market
Upgrade paths for installed equipment.
Modernisation
Outdated components replaced with current technology so the machine meets today’s standards.
Automation integration
Control systems retrofitted into existing machinery for better efficiency and precision.
Capacity enhancement
Throughput optimised where demand has outgrown the original design.
Energy & compliance
Efficiency upgrades that cut running costs, plus work to meet current regulatory standards.
Maintenance and SLA brochures.
Maintenance & SLA brochure
Automation & Robotics Case Study Pack
Maintenance - common questions.
What does a maintenance agreement include?
A scheduled inspection programme sized against machine criticality, emergency call-out cover, an agreed held-spares list, and KPI reporting with digital service logs.
Where do you cover and how fast is the response?
We respond from hubs covering Dublin, Cork, Limerick and Waterford, with stocked vans carrying compliant belts and components. Response times are agreed in the SLA against machine criticality.
Do you maintain equipment you did not install?
Yes. We regularly support third-party conveyors, robotic cells and control systems, including identifying compatible parts for obsolete equipment.
Which control platforms do you support?
Siemens, Allen-Bradley, Mitsubishi and Omron, with remote diagnostics as well as on-site attendance for critical failures.
Can you second fitters into our team?
Yes. Engineers can be seconded into your maintenance team to cover shutdowns, production peaks or vacancies, working to your systems and permits.
